The lowest common bench capacity is around 100 tonnes.
Bend allowance table for sheet metal.
Most sheet metal materials will conform to the calculations.
The tables below show bend radii and minimum bend sizes for materials and tooling combinations stocked by protocase.
Understanding the bend deduction and consequently the bend allowance of a part is a crucial first step to understanding how sheet metal parts are fabricated.
We will start by calculating the bend allowance.
After bending the sheet we need to do some measurements as shown in figure 2.
You will need to know your material thickness mt the bend angle b the inside radius ir and the k factor k.
My workpiece s bending line is 3 m so the overall needed force is 3 22 66 tonnes.
To use the tables below.
It is possible to choose other bends but tooling charges may apply.
Bend forming 0 l a b 0 43t t thickness deduction 0 43t.
From there we can calculate the k factor and the bend deduction.
The following illustration shows the equation calculation for determining the bend allowance when forming sheet metal.
Sheet metal bend radii if these guidelines are not followed more research and or some form of analysis may be requried.
L unfold length a outside size b outside size k k factor none 90 bend unfold according to the neutral layer the distance from neutral to sheet inner side is t 3 inner r can refer to the above chart.
The required die width is 12 mm and tonnage per meter is 22.
Figure 2 illustrates the sheet that is bent with the bend angle of 90 degrees.
When the sheet metal is put through the process of bending the metal around the bend is deformed and stretched.
The bend allowance formula takes into account the geometries of bending and the properties of your metal to determine the bend allowance.
The bend allowance describes the length of the neutral axis between the bend lines or in other words the arc length of the bend.
This page also includes a link to a on line sheet metal bend allowance calculator.
The bend allowance bend deduction of the sheet metal specified in k factor by configuring and utilizing a sheet metal gauge table we can speed up the process of selecting the correct wall thickness based on gauge value and selecting the correct bend radius based on available tooling we can also automate the process of selecting the appropriate k factor.
The bend allowance and bend deduction are two measures that relate the bent length of a piece of sheet metal to the flat length.
Therefore the bend allowance added to the flange lengths is equal to the total flat length.
Therefore even a simple bench with enough room to bend 3 m pieces will do the job.
